Polished concrete overlay with DITRA anti-fracture membrane

Polished concrete overlay with DITRA anti-fracture membrane
Ditra_concrete
Blog

Question: Can polished concrete overlay's be applied over wood substates , with Schluter 's DITRA HEAT anti fracture membrane?

Try to get a straight answer from any of the big self levelling manufacturing companies including: Rapid Set, Mapei, and Ardex, or from Schluter themselves – it won’t happen.

Polished concrete overlay with DITRA anti-fracture membrane
R&D

 We figured it would work, and decided to do a little research and development in a friends 100 year old house. It was the perfect worst case scenario. The floor was 2″ out of level over 10 ft, the space was a 4th floor attic and access was a spiral staircase. After many calls and research, we were offered very little support from the self levelling providers and decided call from past experience and “wing it”.

THE PROCESS:
  1. LEVELING – Levelled out the low spots with a high polymer patching material. This took several steps as some materials feather to 1/2″ and others to 1/16″. I tired to get the floor as smooth and flat as possible, mortared the Ditra anti fracture membrane to the floor as per instructions.
  2. NUHEAT INSTALLATION – Simply snap the heating cable into the receivers in the areas you want the heat.
  3. SCRATCH COAT – This is where the “make it up as you go” begins. Applied a scratch coat at 1/8″, over top of the DITRA membrane. The scratch coat was a high quality self levelling overlay material. Broadcast coarse sand into the scratch coat until rejection, and vacuumed up the excess. Primed the scratch coat once dry.
  4. SELF LEVEL – Applied the 1/4″ self leveling overlay
  5. POLISH – polished the 1/4″ overlay to 800 grit with concrete countertop polishing unit to minimize the weight on the floor.
Polished concrete overlay with DITRA anti-fracture membrane
Polished concrete overlay with DITRA anti-fracture membrane
The Finished Product

The results are pretty impressive. In the centre of the room there is a massive 200kg free standing tub that holds two people and 327 Litres of water. I have seen a couple minuscule hair line cracks that after 6 months have not become any sort of an issue. This is definitely a possible application, cost on the other hand might make it prohibitive. As a guess it would run $15- $25 per sq/ft with the DITRA and nuheat system.